In-Situ Metallography Testing

MAJOR INSTRUMENTS

We believe that QUALITY HAS NO DESTINATION

In the process of development since inception, the Company has always given due consideration for procurement of best quality of available indigenous and imported instruments.

On Client's demand and specification requirements, we normally decide our procurement planning of new instruments and equipments, of course conducive to our financial resources Among the Private Laboratories of the Eastern Region of the country, we have the maximum resources both in human and in NDT Instruments.

Much problem was being faced by our various clients regarding mixing of different grade of materials in the project stage. The concept of material indentification, particularly for the alloy steel in the pre-despatched condition or in stores or during the fabrication/erection and commissioning has become obligatory in Refineries and Petrochemicals. In the process, we have already procured two nos. of Portable Spectrometer for grade identification as well as to find out Chemistry of the material at site. The details of the PMI instruments are given below:

DELTA STANDARD ALLOY ANALYSER MAKE : INNOV-X SYSTEMS INC., USA

Thermo Scientific Niton XL2 100G XRF Analyzer
Metallurgical Testing

We are equipped with Carl Zeiss Microscope (Metaval – HD) for Metallurgical Testing with Image Analyzer System, comprising of Hi-resolution CCD colour Camera for Metallurgical Microscope

Among other recent additions:

PANAMETRICS THICKNESS GAUGE 37 DL PlusMAKE: RD TECH INSTRUMENTS GROUP COMPANY, USA

THICKNESS GAUGE (TIME MAKE) WITH SPECIAL PROBEL INCLUDING OXIDE SCALE THICKNESS

-100C to 3000C (4 mm to 80 mm)

100C to 600C (1.2 mm to 225 mm)

BESIDES ABOVE, WE HAVE:

Radiography Camera

Magnetic Particle Testing Instuments (both Yoke type & 1000 Amp. Prod type)

Portable Coating Thickness Instruments (Indigenous & Imported - German Make)

Portable Hardness Tester

In-Situ Metallography with Photographic arrangement

Ultrasonic Flaw Detector-inadequate in number

In the field of Destructive Testing, we are equipped with Tensile Testing Machine of 600000N capacity, upgraded with Electronic UTE Panel, Pressure Cell Capacity:600kN, Encoder Assembly of Resolution 0.1mm, Electronic Extensometer with Hardware & SW02 Software and Three way Valve for Manual as well as Electronic Operation. We are also equipped with Rockwell, Brinel and Vickers Hardness Machines. We have Tensile Testing Machines of 10000N and 2500N for softer materials.
Chemical Analysis of Ferrous and Non Ferrous Metals by Spectrometer.

Optical Emission Spectrometer – Q4 Tasman from Bruker

Phased Array Ultrasonic Testing(PAUT)

We believe that QUALITY HAS NO DESTINATION

Phased Array Ultrasonic Testing is an advanced method of ultrasonic testing that has several applications in non destructive testing, Common applications are to noninvasively examine, to find flaws in manufactured materials such as corrosion mapping of ppeines. Single-element (non-phased array) probes, known technically as monolithic probes, emit a beam in a fixed drection. To test or interrogate a large volume of material, a conventional probe must be physicaly scanned (moved or turned to and fro) to sweep the beam through the area of interest. In contrast, the beam from a phased array probe can be moved electronically, without moving the probe, and can be swept through a wide volume of material at high speed(for shear wave). The beam is controlable because a phased array probe is made up of mutiple smal elements, each of which can be pused individually at a computer-calculated timing. The term phased refers to the timing, and the term array refers to the multiple elements.

Ultrasonic phased arrays have proven to be a very appropriate inspection technique for weld inspections, especially encoded arrays with linear scanning. The flexibility of phased arrays allows them to be tailored to almost any weld profile and predicted defects.

Phased arrays also have significant advantages over conventional inspection techniques: flexibility, high speed, lower costs (under many conditions), full data storage for auditing, and significantly increased productivity (for volume inspections).

RADIOGRAPHY PRODUCTS

CARESTREAM INDUSTREX HPX-PRO PORTABLE DIGITAL SYSTEM

The HPX-PRO Portable CR System is designed for high throughput digital imaging in rugged NDT environments. It’s a lightweight (35lbs/16Kg), portable solution that can be set-up in less than 5 minutes and process a weld in up to a minute, producing high-quality digital images for quick analysis and rapid final reporting. HPX-PRO is a complete solution using Carestream’s INDUSTREX software to scan, display and store your all your digital data